Prototyping

We are your competent partner for small series production, assembly and individual part production, as well as near-series prototypes and development-accompanying models.

BUSSE Production offers over 1,500 m² of machines, technical equipment, manpower and know-how to produce both sophisticated small series and near-series prototypes and development-accompanying models.

Our expertise & capacities

We combine all the necessary machining processes and process steps through to painting and final acceptance with cross-industry experience under one roof:

Machining, conventional and CNC
Milling of free-form surfaces with multi-sided machining
Sheet metal processing*, flowdrill, welding
Painting (including special paints such as EMV, Soft-Touch, Nextel etc.)
Grinding, polishing, surface finishing
Cross-material assembly of components
Rapid prototyping: SLS, STL, DLP, CUSING etc.*
Injection molding up to 180 g in small series, vacuum casting technology*
Investment casting in aluminum and magnesium
Components made from fiber-plastic composites (GRP, CFRP)*

(* Partly in-house, partly with long-standing, well-established partners.)

Functional, design & trade fair models

Trade fair models

Near-production prototypes

Small series production

References

All references

Our premises

3 flexibly divisible assembly areas
Plenty of space on 1,000 m²
Lightweight construction hall with an additional 450 m² of material storage and further customer-specific testing and assembly areas
Extensive material / standard parts warehouse
Project-related material flow and storage resources
Diverse machinery

Together for success - with our experience, we will take your prototype project to the next level! Have we piqued your interest?

Our expertise is not only proven by 400+ awards, but also by the enthusiasm of our customers.

ProductdesignEngineering

Ziegler

"How can tasks and challenges be solved successfully? To do this, you need partners who can correctly grasp and present a task in all its complexity. Setting the right priorities in the future-oriented field of tension [...] and being able to implement them "down to earth" is part of the success DNA at BUSSE Design+Engineering, which we greatly appreciate."

ProductdesignEngineering

Thyssenkrupp

"As an experienced design partner, BUSSE offers everything from a single source. Creative design solutions, prototyping through to small series production and UX design for software. The solution approaches and methods through to implementation always lead to a result that perfectly meets the requirements."

UI/UX Design

Prinoth

„BUSSE is our design game-changer for snow groomers! Their UI/UX team elevates not only icons and layout but the entire user experience to a new level. Clear operation turns every ride into a pleasure. Reliable from development to series production, BUSSE is by our side. Their interface, based on precise product research, simplifies operation. Flexible, forward-thinking, and reliable – BUSSE is our satisfaction guarantee!"

ProductdesignEngineeringPrototyping

Hammer

"BUSSE has been the perfect partner for us to develop new and innovative ideas for over fifteen years. BUSSE offers a very high level of professionalism and a first-class understanding of the brand. The team has completely internalized the high standards of our projects and with exceptional creativity, as well as full dedication, has helped us to set new trends. Many of our bestsellers bear BUSSE hallmarks."

ProductdesignEngineering

Britax Römer

„Child seats are not only visually complex but also technically demanding. Our longstanding partnership with BUSSE turns development into a creative experience. Design sprints and a versatile selection matrix relieve engineers, minimize time-consuming iterations. We appreciate BUSSE for their timely implementations despite limited resources. The collaboration is not only effective but also truly enjoyable!"

ProductdesignEngineering

Calistair

"We were particularly impressed by the enthusiasm and technical creativity of the Busse employees. The atmosphere in the project was characterized by professional looseness and great agility. We turned an idea into a finished product in 4 months!"

ProductdesignEngineeringPrototyping

Sked

„We discovered BUSSE Design+Engineering through online research. Contacting them for a functional model led to a contract for a technical redesign. Due to our concept changes, Redesign II was initiated and realized in a prototype, earning a golden award at the 2019 Ambiente trade fair. BUSSE executed the project with precision, on schedule, and with excellent craftsmanship. We look forward to future collaboration with BUSSE."

ProductdesignEngineeringPrototyping

Sigel

„The collaboration with the entire project team was always goal-oriented, constructive and pleasant in terms of communication. Mr. Timm and his project team always kept the functional and safety requirements in mind and understood what is also important to us in product development: can-do mentality, agile mindset as well as flexibility and efficiency in all project situations."

Productdesign

Mikron

"With BUSSE as a sparring partner, we were able to successfully work out a brand-defining design for our latest products that was appropriate for the target group. BUSSE understood our internal company processes very well and was therefore able to deliver optimal results. Deadlines were always met, you can rely on BUSSE. Anytime again!"

ProductdesignEngineering

Keller

"We were positively surprised by the collaboration with BUSSE in that the focus was not solely on the appearance of our product, but rather on the interplay of economical manufacturing solutions, optimized ergonomics and a functional design. The result now impresses with a coherent, unprecedented design concept."